CZ-100 Automatic carton packing production line

General Description

Main usage and characteristic

CZ-100 automatic carton packing machine is a new product. It is a multifunction machine with electricity, gas integrated. With small size, light weight, wide application and high efficiency.
a. It can pack the products in the given cartons then send the cartons out after sealing. Suit to medicines, food, cosmetics and other related industries carton packing products.
b. It can be used in single or used with other machines.
1. This machine is more suitable for pharmaceutical packaging, with aluminum-aluminum, aluminum-plastic, aluminum aluminum-plastic blister packaging machine on-line use, the best result; accord with "national drug production quality control" - "GMP" the relevant requirements.
2. It is a new multifunction machine packs with the following features:
c. Reasonable structure, drive calm, low noise;
d. Good packing quality, nice appearance;
e. Object extensive adaptation, easy to install and adjust.
f. Man-machine interface operation, easy to use, trustiness and stabilization.
g. With perfect checking system and safety setting, ensure the safe operation and packaging quality.

(2) Usage circumstance and working term

1. Circumstance term
a. Circumstance temperature: 20±10℃
b. Power voltage: 220V/50Hz/single-phase AC power
c. Air pressure: ≥0.6Mpa
d. Air flux: 120-160L/min
2. Working term
a. Carton Paper: 250~350g/m2 import white paper version
Because of the quality of packaging carton will directly impact on the final packaging quality and equipment running. So need high quality cartons.
b. Leaflets
Paper: 60~70g/m² white paper
Clean clipping. No paper hair, curling, flouncing, sand, hard blocks and role in accelerating the stratification.
c. Operation worker: 1-2

Technical Parameters:

Linkage suction product mechanism

suction mechanism of blister packing will separate the eligible blister and lack capsule blister, and suck eligible blister to flat belt of shunt conveyor, then into carton, at same time, automatic reject lack capsule blister to waste box.
Attention: when install, the distance between shunt convey and blister packing machine should be 70-80mm! So that lack capsule blister  fall down smoothly.

Shunt conveyor - discharge blister order

suction mechanism of blister packing machine suck many line blister to shunt single line convey, it can suck blister on flat belt of shunt conveyor orderly from 1# blister to 5# blister. By pushing of flat bet and both side fold guide board make many line blister to single line then transport to flat belt of feed product conveyor.

Online feed device

this device can control that whether the blister coming to the blister storage of cartoning machine, when cartoning machine is maintain ,the material is not good, faulty stopping, and blister overload blister in storage , this device will automatic shift to offline state( see the above diagram). The eligible blister will transport to out hopper. When the whole packing production is working normally, it will automatic shift to online state ,so the device will automatic transport eligible blister to then automatic pack.(see above diagram)

Feeding product mechanism-1

feed blister conveyor transport eligible blister to this mechanism, by the fast traction between above feed blister flat belt and below flat belt of feed blister conveyor, transport the eligible blister to blister storage smoothly.

feed blister mechanism-2

1.when add blister full of the position of I sensor, transverse push knife will push ten bottom blister out, otherwise it cannot push blister out. After push out ,load down blister slowly, and rise up again, it will prepare for next blister fill full of I sensor ,then push out.
2.when blister reach II sensor, online feed mechanism will automatic start, and guide the eligible blister into out hopper, it can avoid more blister into storage which cause jam. When transverse push knife push bottom blister from storage to make the blister height lower than II sensor, online feed mechanism will automatic return to original position, make eligible blister into storage.

Feeding blister device

when the transverse push knife push the ten bottom blisters of storage to groove, connect blister groove will turn 90degree, make the flat ten blister to stand, then collimate the groove of intermittent conveyor. When conveyor stop, lengthwise push cylinder will come out and push the ten blister into groove.

Machine Transport and installation

(1) Load and unload machine

Use forklifts to handle equipment. If there is no forklift, you can use the large hemp rope or steel-wire rope. Don't direct press on the machine shell when you use rope.

(2) Transport

Put machine in wooden case with plastic film wrap. The interface between wooden case and machine must be protected with rubber, sponge. On receipt of the machine, customer must immediately open the case and check whether the contents listed in good condition. If there are damaged or missing parts, contact us immediately.

(3) Installation

1. The machine belongs to external packing equipment. It can be installed in good ventilation condition and the lighting adequate clean room.
2. Remain 1.5m width space around machine to make the operation and maintenance easy.
3. Connect 220V/50HZ 2 phase AC power, and reliable grounding.
4. The machine must be installed flat ground. After installed, check whether the machine is level with gradienter or not. If it is not level, please adjust the machine four legs.
5. When the machine is installed, checks carefully whether the parts are loose or not; if so, ruled out quickly.
6. To prevent rusting, machine is covered with grease before shipment. So use cotton fiber and alcohol to clean excess grease before work. After cleaning, oil again in each points. Be sure to make the product, leaflets and cartons clean.

Main structure, working principle and adjustment

CZ-100 automatic cartoning machine has two parts: mechanical part and electric-pneumatic control system. The mechanical part consists of leaflets folder and packing device. This chapter mainly expounds the structure, principle and adjustment methods. Chapter 7 mainly expounds leaflets folder. In the 8 chapter we will explain the structure of electrical-pneumatic control system, principle and adjustment in detail.

(1) The composition

1. Main drive system
2. Servo feeding material part
3. Leaflet delivery component
4. Carton delivery component
5. Product push component
6. Carton sealing component
7. Finished goods delivery component and unqualified eliminate components.

(2) The structure and working principle

The machine uses a series of complex drive, copying man to finish folding leaflets, makes cartons down, open cartons, pushing products and leaflets into the cartons and sealed cartons. The machines have a vacuum pump or vacuum generator. Compressed air generated by the compressor.