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Cross Wedge Mill

Item No.: 00456
LPHZD series cross wedge mill for precision rolling of shafts and forging preforms with high material utilization.
Description
Description

Product Overview

The LPHZD Series Cross Wedge Mill, also known as a Cross Wedge Rolling Machine, is a high-efficiency and high-precision forming machine designed for the continuous deformation of cylindrical billets. Through synchronized rotation of wedge-shaped rolls, the billet undergoes radial compression and controlled plastic deformation, producing workpieces that precisely match the die groove profile.

This cross wedge rolling process significantly improves material utilization, dimensional consistency, and production efficiency compared to traditional forging or machining methods. The machine is widely applied in the mass production of stepped shafts, axles, pins, and preforms for forging.

With modular roll design, stable transmission, and powerful drive systems, the LPHZD series is suitable for medium- and large-scale industrial manufacturing.

Features & Benefits

  • High-Efficiency Continuous Rolling
    Enables rapid forming with stable and repeatable output.

  • Precision Die Groove Forming
    Rolled workpieces accurately match the bottom groove shape of the mold.

  • Excellent Material Utilization
    Reduces cutting waste and improves metal yield.

  • Modular Roll Design
    Easy die replacement for different product specifications.

  • Wide Capacity Range
    Supports multiple billet diameters and workpiece lengths.

  • Stable and Powerful Drive System
    Ensures consistent rolling quality under high loads.

Product Details
Cross Wedge Mill with Modular Roll Design

Product Parameters

Model

300

400

500

630

800

1000

1200

Center distance

335

420

520

845

1050

1250

1460

Diameter of the roll(mm)

240

320

400

500

640

800

1000

Length of the roll(mm)

450

500

500

600

900

1000

1200

Length of the rolled piece(mm)

260

300

400

500

600

800

950

The max diameter of the blank(mm)

35

45

55

65

85

110

130

Power(kw)

15

22

30

37

55

110

132(160)

Product Application

  • Automotive shafts and axles

  • Transmission and drivetrain components

  • Forging preforms for hot or warm forging

  • Mechanical stepped shafts and pins

  • Hardware and fastener pre-shaping

  • Heavy machinery components

    stepped shafts             symmetric rotary parts             pin shafts

FAQ

Q1: What is cross wedge rolling used for?
A: It is used to produce stepped shafts, axles, and forging preforms with high dimensional accuracy and material efficiency.

Q2: What materials can be processed?
A: Carbon steel, alloy steel, and other metal billets suitable for plastic deformation.

Q3: How does it compare to traditional forging?
A: Cross wedge rolling offers higher efficiency, lower material waste, and better dimensional consistency.

Q4: Can the rolls be customized?
A: Yes, wedge modules and roll grooves can be customized based on product geometry.

Q5: Is the machine suitable for mass production?
A: Yes, it is specifically designed for continuous and large-batch industrial production.

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