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Rotary Capping Machine | LPMIE

Item No.: 00428
Star-wheel structure ensures accurate capping for all bottle types – no cap damage, no cap slippage.
Description
Description

Product Overview

This rotary capping machine is a high-efficiency, fully automatic solution tailored for industries like pharmaceuticals, healthcare, food, and daily chemicals. It adopts a star-wheel bottle feeding system that integrates bottle sorting, cap placing, capping, and bottle discharging in one compact unit.

Equipped with a torque-limited capping mechanism, the machine ensures each cap is tightened precisely to the set torque – no over-tightening, lid has no scratches. The torque level is easy to adjust, allowing for optimal sealing on various cap types.

Its PLC control system and intuitive touch screen interface make operation easy and adjustments straightforward. The machine runs smoothly at high speed, supports a wide range of cap sizes, and meets international GMP and FDA regulations.

Video presentation

Features & Benefits

Intelligent Control System

Equipped with PLC control and a user-friendly touchscreen interface for easy operation and real-time monitoring.

Consistent Capping with Adjustable Torque

Rotary capping heads feature constant torque control that stops rotation once the desired tightness is reached — ideal for products with high capping precision requirements.

Smart Bottle Detection

Integrated photoelectric sensors detect bottle absence or blockage, automatically pausing the machine and resuming once normal flow is restored.

Versatile Cap Compatibility

Replaceable capping heads allow the machine to handle a wide variety of cap types and pressing requirements.

Sealed Electrical System for Longevity

All electrical components are sealed to prevent contamination by dust or product residue, ensuring long-term stability and performance.

Tool-Free Maintenance & Cleaning

Features an embedded snap-in structure for quick disassembly, making it easy to clean and maintain without tools.

Safe & Reliable Operation

Safety shields are installed in the operating area to protect workers, and various automatic protection features ensure safe unattended operation.

GMP-Compliant Stainless Steel Construction

The machine body is made of 304 stainless steel, fully compliant with GMP standards for cleanliness and hygiene.

Product Details
Product Parameters

 Model RC-1 RC-2 RC-12
Bottle Diameter
φ30-120 mm
φ30-120 mm φ30-70 mm
Bottle Height 50-200 mm
Cap Diameter φ30-120 mm φ30-120 mm φ30-70 mm
Capping Speed MAX 40 BPM MAX 80 BPM MAX 200 BPM
Air pressure
0.5-0.7 MPa
Voltage
3P 380V / 50-60Hz
Power supply 2.2 KW 2.5 KW 4.5 KW
Weight (kg) 650 750 1500

Product Application

    Pharmaceutical Industry
    • Suitable for automatic capping of plastic medicine bottles, oral liquid bottles, and tablet containers.
    • Compatible with anti-counterfeit aluminum foil caps, screw caps, and press-in plastic lids.
    • Typical products include vitamin bottles, capsule jars, and antibiotic containers.
    Nutraceuticals & Dietary Supplements
    • Ideal for packaging of nutritional supplements, protein powders, softgels, and herbal formulas.
    • Handles various bottle types such as PET and HDPE bottles with different cap styles.

    Food & Beverage Industry

    • Applicable for capping bottles of juices, sauces, honey, seasonings, and other liquid or semi-liquid foods.
    • Can be integrated with filling and labeling systems for fully automated bottling lines.

    Cosmetics & Personal Care

    • Used for shampoo, hand soap, lotion, sanitizer, skincare products, and detergent packaging.
    • Supports pump caps, flip tops, press caps, and spray nozzles.

    Agricultural and Chemical Products

    • Suited for packaging pesticides, fertilizers, cleaners, lubricants, and other chemical liquids.
    • Especially effective for high-seal-strength and leak-proof capping applications.

        Many plastic bottles of different diameters             Capsule-style bottle caps             Seasoning bottle
    FAQ

    Q1: What bottle and cap types does this machine support?
    A: It is compatible with various plastic bottles (round, square, flat) and plastic screw caps.

    Q2: Can the torque be adjusted?
    A: Yes. Each capping head has an independent torque control that can be easily adjusted to suit cap and bottle material.

    Q3: What is the maximum production speed?
    A: Depending on bottle size and cap type, it can reach up to 60–120 bottles per minute.

    Q4: Is this machine suitable for GMP production lines?
    A: Yes. It fully meets GMP and FDA standards for pharmaceutical and food packaging.

    Q5: Can it be integrated into an existing bottling line?
    A: Absolutely. This machine is designed for inline use and can seamlessly integrate with filling and labeling equipment.

    Q6: Is operator training required?
    A: Minimal training is needed thanks to its user-friendly touch screen interface.

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